BASIC DELIVERY SET:
- Cross wedge rolling machine
- Mechanism for feeding billets into the machine
- Mechanism for unloading rolled parts
- Mechanism for feeding billets into the inductor
- Chain conveyor
- Plate feeding device
- Induction heater cabinet
- Inductor
- Frequency converter
- Electric equipment cabinet
- Control board
- Hydraulic drive
- Desk for wedge dies mounting
- Wedge dies set
- Pyrometer
- Cooling system
- Pneumatic drive
DELIVERY SET INCLUDES:
- Operations manual
- Wedge die drawings
- Inductor drawings
- Set of spare parts
ITEM DIMENSIONS
- Diameter 25-50 mm
- Length up to 230 mm in case the butt-ends processing is required
- Length up to 400 mm in case the butt-ends processing is not required
OPERATING CHARACTERISTICS
- Operation mode is automatic, according to programmed requirements
- Maximum output rate – 720 parts/hour (it is possible to regulate output rate)
- Installed power of the machine is 40 kW
- Induction heater maximum power – 250 kW
- Average lifetime of the wedge die – 300000 parts
- Readjustment time of the machine for another part rolling – 1 hour
- The billets are heated automatically in specified temperature interval
- Compressed air pressure – 0,4-0,5 MPa
- Compressed air consumption – 2,2 m³/min
- Cooling water pressure – 0,3-0,4 MPa
- Cooling water rate – 10 m³/hour
- Weight – 9,3 tons
- Floor space covered – 19,5 m², is based on 300 mm thick concrete bottom
THE MACHINE IS EQUIPPED WITH
- Software control system on the base of “OMRON”, “Siemens” processors and others
- Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,02 mm
- Gas-film lubrication system of the machine slides
- Machine bed opening system (manual and automatic)
- Butt-ends removing system
- Scale-handling system
- Protection system preventing billets welding in the inductor
- Billets heating temperature control system
- Billets separating system according to the temperature
- System protecting induction coil from overheating
ADDITIONS TO BASIC DELIVERY SET
- Dies for cross wedge rolling
- Inductors
- Ceramic inserts for inductors
- Telpher for wedge die mounting
- Device for transporting rolled parts
- Smooth feeding system of the billets into the inductor
- Manual for planning and practical realization of the manufacturing process of the cross wedge rolling
SERVICE
- Machine installation and adjustment at the customer’s facility
- Personnel training at equipment operation
- Wedge die designing and adjustment methods training
