Search

CROSS-WEDGE ROLLING MACHINE SP 5000-2-IH

Cross-wedge rolling machine SP 5000-2-IH

BASIC DELIVERY SET

  1. Cross wedge rolling machine
  2. Mechanism for feeding billets into the machine
  3. Mechanism for unloading the billets, rejected by the temperature
  4. Mechanism for unloading the inductor
  5. Tray for billets
  6. Operating platform with a ladder
  7. Loading tray
  8. Mechanism for feeding billets into the inductor
  9. Induction heater cabinet
  10. Inductor
  11. Pyrometer
  12. Mechanism for unloading the wedge machine
  13. Frequency converter
  14. Hydraulic drive
  15. Pneumatic drive
  16. Electric equipment cabinet
  17. Electric power equipment cabinet
  18. Control board of the machine
  19. Adjusting control board
  20. Cooling system
  21. Desk for wedge dies mounting
  22. Wedge dies set
  23. Conveyor for unloading rolled parts
  24. Conveyor for unloading butt-ends
  25. Conveyor for billets rejected by the temperature

DELIVERY SET INCLUDES

  • Operations manual
  • Wedge die drawings
  • Inductor drawings
  • Set of spare parts

ITEM DIMENSIONS

  • Diameter 65-150 mm
  • Length up to 600 mm in case the butt-ends processing is required
  • Length up to 800 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS

  • Operation mode is automatic, according to programmed requirements
  • Maximum output rate – 180 parts/hour (it is possible to regulate output rate)
  • Installed power of the machine is 360 kW
  • Induction heater maximum power – 800 kW
  • Average lifetime of the wedge die – 300000 parts
  • Readjustment time of the machine for another part rolling – 1,5 hour
  • The billets are heated automatically in specified temperature interval
  • Compressed air pressure – 0,4-0,5 MPa
  • Compressed air consumption – 4 m³/min
  • Cooling water pressure – 0,2-0,3 MPa
  • Cooling water rate – 80 m³/hour
  • Weight – 98 tons
  • Floor space covered – 122 m², is based on 500 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH

  • Software control system on the base of “OMRON”, “Siemens” processors and others
  • Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,05 mm
  • Lubrication system of the machine slides
  • Machine bed opening system (manual and automatic)
  • Butt-ends removing system
  • Scale-handling system
  • Protection system preventing billets welding in the inductor
  • Billets heating temperature control system
  • Billets separating system according to the temperature
  • System protecting induction coil from overheating

ADDITIONS TO BASIC DELIVERY SET

  • Dies for cross wedge rolling
  • Inductors
  • Device for transporting rolled parts
  • Smooth feeding system of the billets into the inductor
  • Manual for planning and practical realization of the manufacturing process of the cross wedge rolling

SERVICE

  • Machine installation and adjustment at the customer’s premises
  • Personnel training at equipment operation
  • Wedge dies designing and adjustment methods training
top