Search

Automatic induction heater

Description of automatic induction heater operation for Heavy Forging Plant JSC, Zhodino

Automatic induction heating unit (fig. 2) is designed to heat round section blanks of  Ø90…150 mm in diameter and length of 140…335 mm  with output capacity 13…60 sec/pc. for further pressing at press-shop. The unit is mounted at Heavy Forging Plant (KZTSH, Zhodino, Belarus) by the experts of Beltechnologia & M. The induction heater is a four-row automatic heating line which operates without outside interference. Induction heater layout is in Fig. 3.

The unit is composed of the following main assembly units and mechanisms:

1. Induction heater box.
2. 3. Inductor ?1 and Inductor ?2 respectively.
4. Reciprocating hopper feeder.
5. Vibratory feeder.
6. Conveyor.
7. Inductor in-feed device.
8. Inductor out-feed device.
9. Reject chute.
10. Pyrometers.
11. Thyristor frequency converter  ?1 along with built-in heat exchanger.
12.  Thyristor frequency converter  ?2 along with built-in heat exchanger.
13. Electricity box.
14. Panel.
15. Hydraulic drive.
16. Pneumatic drive.

Fig. 2. Automatic induction heating line.

 Induction heater is equipped with:
- Software control system  based on OMRON processor
- Blank welding protection system
- Blank heating temperature control system
- Blank rejecting system
- Inductor coils overheat control
- Blank temperature automatic control system

 Fig. 3. IH-1600 induction heater layout. 


 

top