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CROSS-WEDGE ROLLING MACHINE SP 1600-1-IH

Cross-wedge rolling machine 1600-1-IH

Basic delivery set:

  1. Plate feeding device
  2. Chain conveyor
  3. Mechanism for feeding billets into the inductor
  4. Induction heater cabinet
  5. Inductor
  6. Mechanism for feeding billets into the machine
  7. Cross wedge rolling machine
  8. Hydraulic drive
  9. Frequency converter
  10. Electric equipment cabinet
  11. Control board
  12. Pyrometer
  13. Cooling system
  14. Desk for wedge dies mounting
  15. Wedge dies set
  16. Pneumatic drive

Delivery set includes:

  • Operations manual
  • Wedge die drawings
  • Inductor drawings
  • Set of spare parts

ITEM DIMENSIONS

  • Diameter 25-50 mm
  • Length up to 230 mm in case the butt-ends processing is required
  • Length up to 400 mm in case the butt-ends processing is not required

OPERATING CHARACTERISTICS

  • Operation mode is automatic, according to programmed requirements
  • Maximum output rate – 514 parts/hour (it is possible to regulate output rate)
  • Installed power of the machine is 40 kW
  • Induction heater maximum power – 250 kW
  • Average lifetime of the wedge die – 300000 parts
  • Readjustment time of the machine for another part rolling – 1 hour
  • The billets are heated automatically in specified temperature interval
  • Compressed air pressure – 0,4-0,5 MPa
  • Compressed air consumption – 1,6 m³/min
  • Cooling water pressure – 0,3-0,4 MPa
  • Cooling water rate – 8 m³/hour
  • Weight – 10 tons
  • Floor space covered – 36 m², is based on 300 mm thick concrete bottom

THE MACHINE IS EQUIPPED WITH

  • Software control system on the base of “OMRON”, “Siemens” processors and others
  • Control system of diametral dimensions of the parts in continuous mode of the wedge machine, with accuracy of adjustment – 0,02 mm
  • Gas-film lubrication system of the machine slides
  • Machine bed opening system (manual and automatic)
  • Butt-ends removing system
  • Scale-handling system
  • Protection system preventing billets welding in the inductor
  • Billets heating temperature control system
  • Billets separating system according to the temperature
  • System protecting induction coil from overheating

ADDITIONS TO BASIC DELIVERY SET

  • Dies for cross wedge rolling
  • Inductors
  • Ceramic inserts for inductors
  • Telpher for wedge die mounting
  • Device for transporting rolled parts
  • Smooth feeding system of the billets into the inductor
  • Manual for planning and practical realization of the manufacturing process of the cross wedge rolling

SERVICE

  • Machine installation and adjustment at the customer’s premises
  • Personnel training at equipment operation
  • Wedge dies designing and adjustment methods training
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