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PRODUCTS, PRODUCED BY CROSS-WEDGE ROLLING (PART 1)

More than 270 technological processes were developed in ZAO “Beltechnologia & M”. This section contains 62 article examples, which can be divided into four groups:

  1. Preforms for further turning.
  2. Preforms for further smooth finishing.
  3. Finished articles by external shape.
  4. Preforms for further forging.

SHAFT

Shaft

  • Preform for further turning
  • Maximum diameter – 150 mm
  • Length – 569 mm
  • Material – steel 38XFR
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

ROAD ROLLER SHAFT

Road roller Shaft

  • Preform for further turning
  • Maximum diameter – 120 mm
  • Length – 497 mm
  • Material – steel 38XFR
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

DRIVING SHAFT OF INTERMEDIATE AXLE

Driving Shaft of intermediateaxle

  • Preform for further turning
  • Maximum diameter – 70 mm
  • Length – 546 mm
  • Material – steel 35XGCA
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

MAIN SHAFT OF GEARBOX

Main Shaft of gearbox

  • Preform for further turning
  • Maximum diameter – 130 mm
  • Length – 588 mm
  • Material – steel 20XGHMTA
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

GEAR SHAFT

Gear Shaft

  • Preform for further turning
  • Maximum diameter – 75 mm
  • Length – 385 mm
  • Material – steel 40X
  • Dimensional accuracy according to h14 and IT12/2
  • Earlier was manufactured by means of forging

MAIN SHAFT OF GEARBOX

Main Shaft of gearbox

  • Preform for further turning
  • Maximum diameter – 130 mm
  • Length – 563 mm
  • Material – steel 20XGHMTA
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

SHAFT

Shaft

  • Preform for further forging
  • Maximum diameter – 23 mm
  • Length – 250 mm
  • Material – steel 18XGT
  • Dimensional accuracy according to h12 and IT12/2

SHAFT

Shaft

  • Preform for further turning
  • Maximum diameter – 38 mm
  • Length – 452 mm
  • Material – steel 40X
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

VALVE

Valve

  • Preform for further smooth finishing
  • Maximum diameter – 26 mm
  • Length – 237 mm
  • Material – steel 40X
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

AXLE

Axle

  • Preform for further turning
  • Maximum diameter – 52 mm
  • Length – 115 mm
  • Material – steel 45
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

PREFORM FOR FURTHER FORGING

Preform for further forging

  • Maximum diameter – 45 mm
  • Length – 188 mm
  • Material – steel 18XGT
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

CLAPPER

Clapper

  • Preform for further turning
  • Peak cross-section, hexahedron – 32 mm
  • Length – 227 mm
  • Material – steel 35
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

PINION SHAFT

Pinion Shaft

  • Preform for further turning
  • Maximum diameter – 45 mm
  • Length – 236 mm
  • Material – steel 18XGT
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of forging

AXLE

Axle

  • Preform for further smooth finishing
  • Maximum diameter – 10 mm
  • Length – 127 mm
  • Material – steel 40X
  • Dimensional accuracy according to h9 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

AXLE

Axle

  • Preform for further turning
  • Maximum diameter – 35 mm
  • Length – 97 mm
  • Material – steel 40X
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

AXLE

Axle

  • Preform for further smooth finishing
  • Maximum diameter – 16 mm
  • Length – 74,6 mm
  • Material – steel 35
  • Dimensional accuracy according to h12
  • Earlier was manufactured by means of turning on automatic lathe

CLAPPER

Clapper

  • Preform for further smooth finishing
  • Maximum diameter – 10 mm
  • Length – 121 mm
  • Material – steel 40X
  • Dimensional accuracy according to h12
  • Earlier was manufactured by means of turning on automatic lathe

WORKHOLDER'S BODY

Workholder's body

  • Preform for further turning
  • Maximum diameter – 34 mm
  • Length – 51 mm
  • Material – steel 35
  • The method of coupling of two items with their posterior separation is applied during wedge rolling

SCREW

Screw

  • Preform for further smooth finishing
  • Maximum diameter – 15 mm
  • Length – 192 mm
  • Material – steel AC35G2
  • Dimensional accuracy according to h12
  • Earlier was manufactured by means of turning on automatic lathe

SHAFT

Shaft

  • Further surface treatment is not required
  • Maximum diameter – 33 mm
  • Length – 61 mm
  • Material – steel 45
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

AXLE

Axle

  • Preform for further turning
  • Maximum diameter – 22 mm
  • Length – 157 mm
  • Material – steel 40X
  • Dimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

AXLE

Axle

  • Maximum diameter – 50 mm
  • Length – 140 mm
  • Material – steel 40XDimensional accuracy according to h12 and IT12/2
  • Earlier was manufactured by means of turning on automatic lathe

Daughter article:

Date: 01.01.2012
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