Beltechnologia&M JSC has completed the development of the technology for manufacturing sleeper screws.
Beltechnologia&M JSC has developed, manufactured and put into production a process line for manufacturing sleeper screws using a new technology. The advantage of this new technology is reduction of production costs by 20...30%.
Beltechnologia&M JSC has started the production of the following types of sleeper screws:
1.Sleeper screw acc. to GOST 809-71 (GOST 809-2014)
Price of a screw is 39 RUB/pc
2. Sleeper screw CP-54 (GOST 809-2014)
Price of a screw is 0,4 RUB/pc
3. Sleeper screw Ss 35
Price of a screw is 0,43 EUR/pc
4. Sleeper screw Ss 25
Price of a screw is 0,43EUR/pc
Beltechnologia&MJSChasboughtaproductionhallwiththeareaof 2000 squaremeters. It is planned to install 5 process lines for manufacturing sleeper screws in this hall, with total production output of 20 million pieces a year.
A new production line for the production of ss-25, ss-35, cp-54 and other models of travel screws is currently for sale.
Advantages of the new technology are:
- high performance. The production rate is 4.5 seconds 1 piece.
- low cost of screws. It is carried out due to:
1. The use of 100% material;
2. Energy saving through the use of one-time heating;
3. Lack of flashing removal operation.
The processing line is equipped with:
1. Cross wedge rolling mill;
2. Hydraulic press;
3. Induction heater;
4. A tool for rolling threads and stamping the head of a screw.